KnowPack
Air Cooler- WC55AY
  • Project Details
  • FE Testing
Objective: To find the structural behavior, deformations and stresses in various parts of air cooler and packaging under drop conditions
  1. Straight face Drop
  2. Inclined Edge Drop
  3. Corner Drop
Air Cooler
Air Cooler1
Air Cooler Drop Condition

Product Details: Packaged Air Cooler (WC55AY)

Packaging Objective:
  1. The integrity of packaged configuration should not collapse.
  2. Structural or function failure should not occur.
  3. There should no hard contact of the product.
  4. Foam should absorb the energy.
  5. Cardboard should not tear.
Deliverables:
  • Quality check sheet
  • Executive report containing results obtained from drop test
  • Interaction of the packaged assembly of air cooler (Air cooler assembly, EPS foam and Cardboard)
  • Contours of deformation (drop animation), stresses and plastic strains

Sequence of Drop Test

Test no. Drop Test
1 Straight_Face_Drop
2 Inclined Edge Drop
3 Corner Drop

1.01 Straight face Drop : Loading Condition

Straight face Drop
  • The complete packaged air cooler assembly inside the EPS foam and cardboard are dropped from a height of 1000 mm in the direction shown above.

1.02 Drop Test- Straight face Drop

Corner Drop Animation

1.03 Main Mounting Stand

Main Mounting Stand data
Main Mounting Stand

1.04 Tank

Tank data
Tank

1.05 Top Panel

Top Panel data
Top Panel

1.06 Front Panel

Front Panel data
Front Panel
1.07 Left Side Panel
Left Side Panel Data
Left Side Panel
1.08 Back Side Panel
Back Side Panel
Back Side Panel
1.09 Right Side Panel
Right Side Panel Data
Right Side Panel

1.010 Left Corner Panel

Left Corner Panel data
Top Panel

1.011 Right Corner Panel

Right Corner Panel data
Right Corner Panel

2.01 Inclined Edge Drop : Loading Condition

Inclined Edge Drop
  • The complete packaged air cooler assembly inside the EPS foam and cardboard are dropped from a height of 1000 mm in the direction shown above.

2.02 Drop Test- Inclined Edge Drop

Inclined Edge Drop Animation

2.03 Main Mounting Stand

Inclined Edge Drop Main Mounting Stand data
Inclined Edge Drop Main Mounting Stand

2.04 Tank

Tank data
Tank

2.05 Top Panel

Top Panel data
Top Panel

2.06 Front Panel

Front Panel data
Front Panel
2.07 Left Side Panel
Left Side Panel Data
Left Side Panel
2.08 Back Side Panel
Inclined Edge Drop Back Side Panel
Inclined Edge Drop Back Side Panel
2.09 Right Side Panel
Inclined Edge Drop Right Side Panel Data
Inclined Edge Drop Right Side

2.010 Left Corner Panel

Inclined Edge Drop Left Corner Panel data
Inclined Edge Drop Left Corner Panel

2.011 Right Corner Panel

Inclined Edge Drop Right Corner Panel data
Inclined Edge Drop right Corner Panel

3.01 Corner Drop : Loading Condition

Inclined Edge Drop
  • The complete packaged air cooler assembly inside the EPS foam and cardboard are dropped from a height of 1000 mm in the direction shown above.

3.02 Drop Test- Inclined Edge Drop

Inclined Edge Drop Animation

3.03 Main Mounting Stand

Corner Drop Main Mounting Stand data
Corner Drop Main Mounting Stand

2.04 Tank

Corner Drop Tank data
Corner Drop Tank

3.05 Top Panel

Corner Drop Top Panel data
Corner Drop Top Panel

3.06 Front Panel

Corner Drop Front Panel
Corner Drop Front Panel
3.07 Left Side Panel
Corner Drop Left Side Panel Data
Corner Drop Left Side Panel
3.08 Back Side Panel
Corner Drop Back Side Panel
Corner Drop Back Side Panel
3.09 Right Side Panel
Corner Drop Right Side Panel Data
Corner Drop Right Side

3.010 Left Corner Panel

Corner Drop Left Corner Panel data
Corner Drop Left Corner Panel

3.011 Right Corner Panel

Corner Drop Right Corner Panel data
Corner Drop Right Corner Panel